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Slowly remove the pressure
cap and save for later use, or better yet, purchase a new
pressure cap designed specifically for your vehicle.
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Drain the coolant from the
system through the drain cock, if so equipped, or by removal
of the bottom radiator hose. Replace the coolant with new
coolant to protect your new radiator. Normal coolant replacement
should be every (2) years. Be sure to discard used coolant
in a safe manner and according to government disposal regulations.
Failure to use the proper new coolant can void your warranty.
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If the radiator has a transmission
and/or engine oil cooler, use a line wrench to disconnect
the lines from the radiator tanks. IMPORTANT!! BEFORE DISCONNECTING
ANY OIL COOLER LINES BE SURE TO IDENTIFY WHERE THESE LINES
ARE CONNECTED AND MARK THEM, SO THEY CAN BE RE-CONNECTED PROPERLY
TO THE NEW RADIATOR. Care should be taken to avoid stripping
the fittings or kinking the transmission or engine oil cooler
fluid lines. To avoid fluid loss, block the ends of the lines
after removing them from the radiator fittings.
- Remove the upper mounting panel and associated
sheet metal.
- Remove the fan shroud or electric fan assembly
screws and remove the part, or slide it back away from the radiator
far enough to permit removal of the radiator.
- Disconnect the radiator inlet and outlet
hoses, and heater bypass hose (if so equipped) from the radiator
hose fittings. Check for brittle or deteriorated hoses. NEW
HOSES, CLAMPS, AND THERMOSTAT ARE STRONGLY RECOMMENDED
- Remove any sensor fittings attached to the
radiator tanks, noting the exact location so that proper replacement
can be made with the new radiator.
- Remove the top mounting insulators, or the
bolts from the radiator mounting brackets, if so equipped.
- Remove the radiator assembly from the
vehicle. NOTE: The installation of some high capacity replacement
radiators may require trimming of the rubber mounting insulators
to facilitate installation.
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